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Contract number
075-15-2021-591
Time span of the project
2021-2023
Invited researcher
since December 2022 Timofeeva Maria Nikolaevna
2021 - 2022 Salmi Tapio Olavi

As of 01.12.2023

37
Number of staff members
38
scientific publications
11
Objects of intellectual property
General information

Catalysis is widely used in environmentally friendly resource-efficient technologies, which leads to an increase of the efficiency and the depth of processing of hydrocarbon raw materials. The properties of catalysts are determined by the methods they were produced. The used methods do not meet the requirements of modern technologies due to low energy efficiency of production, low activity, the selectivity and the stability of catalysts.

The project is aimed at the development of energy-efficient microwave processes of the synthesis of various nano-catalysts with deposited nano-particles of metals and in situ activation of catalytic processes, including deep processing of hydrocarbon and renewable raw materials.

Name of the project: Use of microwave radiation for the synthesis of catalysis and in situ activation of catalytic processes


Goals and objectives

Project objective:

The project will solve the following tasks:

  • The development of energy efficient, selective fast methods of production (decomposition of precursors, soft recovery, non-thermal effects) of heterogeneous catalysts with deposited nano-particles of metals and oxides using microwave radiation.
  • The comparison of the properties and the structure of nano-catalysts processed in microwave fields with the properties of materials that were subjected to thermal activation.
  • The research of the structure of heterogeneous catalysts using physico-chemical methods.
  • The assessment of the activity of catalysts processed using various methods in a wide range of processes.

Of particular interest are non-thermal effects of a significant increase of the temperature and a strengthening of the activity in hydration reactions that were detected in the setting of microwave impact in the presence of hydrogen and is explained by dissociative adsorption of hydrogen.

The practical value of the study

Scientific results:

Within the framework of the project, energy-efficient microwave processes have been developed for the synthesis of various nanocatalysts with deposited metal or oxide nanoparticles and in-situ activation of catalytic processes under the action of microwave radiation, including CO2 utilization processes, deep processing of hydrocarbon and renewable raw materials, hydrogen energy processes (hydrogen storage). Bimetallic nanoparticles (Fe, Cu, Ni, Co, Pt, Pd, Au, Rh, Ag, Ru) on porous supports, oxides with a perovskite structure were obtained, their structure was studied by various physico-chemical methods and their activity in a number of reactions such as hydrocracking, hydrogenation of aromatic and acetylene hydrocarbons, hydrogenation of nitriles and nitro groups, ring opening of polycyclic compounds, hydrogenolysis, dehydrogenation of naphthenes, partial oxidation of methane into synthesis gas and ethylene, partial oxidation of ethane and propane into olefins under the action of O2 and CO2, complete oxidation of volatile organic compounds (toluene, dichloromethane, ethanol as model compounds), production and cyclic use of substrates for hydrogen storage in liquid organic carriers (polycyclic compounds), hydrogenation of CO2 into CO, as well as synthesis of olefins, alcohols and hydrocarbons from cheap industrial (alkanes, asphaltenes) and vegetable (oils, polyols, 5-hydroxymethylfurfural) raw materials and biomass, and hydrogenation of CO2 into olefins. The proposed approach is based on the use of microwave activation of catalysts for the decomposition of precursors, preparation of catalysts, or for in-situ activation of catalysts directly during catalytic processes. Both approaches make it possible to increase the activity, selectivity and stability of the catalyst by reducing the contribution of side reactions, destruction, and sintering of the active component. At the same time, a reduction in energy consumption for the synthesis of nanomaterials and the implementation of catalytic processes is achieved by reducing the synthesis temperature of nanocatalysts and/or the temperature of the catalytic process and reducing the regeneration stage and due to the non-thermal effects of microwave activation of catalysts, especially in the presence of hydrogen under conditions of dissociative hydrogen adsorption.

Education and personnel occupational retraining:

Certified specialists (bachelors, specialists, masters) and highly qualified personnel (scientific personnel) from among the members of the scientific team, trained during the reporting period:

1.      1. Vergun Vadim Alekseevich, Diploma of a specialist, D.I. Mendeleev Russian Technical University, The topic of the thesis is "Synthesis of micro mesoporous materials (NH2)-UiO-66 based on zirconium for purification of aqueous solutions from tartrazine". Head: Vera Ilyinichna Isaeva

2.      Arkhipov Danil Alekseevich, Diploma of a specialist of the D.I. Mendeleev Russian Technical University, the topic of the thesis is "Metal-organic coordination polymers (MOOCs) based on lanthanides as chemical sensors”. Head: Vera Ilyinichna Isaeva

3.      Strekalova Anna Alekseevna, PhD thesis, ZIOC RAS, the topic of the dissertation is "Copper-containing catalysts for the selective hydrogenation of unsaturated compounds and esters". The head of the Bushes is Leonid Modestovich Kustov

4.      Grigory Sergeevich Deiko, PhD thesis, ZIOC RAS, dissertation topic "Development of new adsorbents based on metal organic frameworks for selective adsorption of natural gas components". Head Isayeva Vera Ilyinichna

5.      Kostyukhin Egor Maksimovich,

PhD thesis, ZIOC RAS, dissertation topic "Microwave synthesis of nanoscale particles of iron-containing oxides and their physico-chemical and catalytic properties". The head of the Bushes is Leonid Modestovich Kustov

6.      Tedeeva Marina Anatolyevna,

Ph thesis, Moscow State University, dissertation topic "Dehydrogenation of propane in the presence of CO2 on deposited metal oxide catalysts". The head of the bushes is Alexander Leonidovich Kustov

Cooperation:

Abo Akademi University (Turku, Finland) – internship for young scientists in 2021,

Federal Research Center "G.K. Boreskov Institute of Catalysis" of the Siberian Branch of the Russian Academy of Sciences – internship for graduate students in 2023.

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Vera I. Isaeva, Maria N. Timofeeva, Ivan A. Lukoyanov, Evgeny Yu. Gerasimov, Valentina N. Panchenko, Vladimir V. Chernyshev, Lev M. Glukhov, Leonid M. Kustov,
Novel MOF catalysts based on calix[4]arene for the synthesis of propylene carbonate from propylene oxide and CO2, Journal of CO2 Utilization 66 (2022) 102262. Q1.
Alexei V. Kucherov, Nikolai A Davshan, Elena D. Finashina and Leonid Kustov
Microwave Heating of the Catalyst Bed as aWay of Energy-Saving Oxidative Dehydrogenation of Ethane on a Mo-V-Te-Nb-Ox Catalyst. Nanomaterials 2022, 12, 4459. https://doi.org/10.3390/nano12244459. Q1.
Olga Kirichenko, Gennady Kapustin, Igor Mishin, Vera Nissenbaum, Elena Shuvalova, Elena Redina and Leonid Kustov,
Facile Synthesis of Micro-Mesoporous Copper Phyllosilicate Supported on a Commercial Carrier and Its Application for Catalytic Hydrogenation of Nitro-Group in Trinitrobenzene. Molecules 2022, 27, 5147. https://doi.org/10.3390/molecules27165147. Q1.
Anastasiya Shesterkina, Kseniia Vikanova, Egor Kostyukhin, Anna Strekalova, Elena Shuvalova, Gennady Kapustin, Tapio Salmi.
Microwave Synthesis of Copper Phyllosilicates as Effective Catalysts for Hydrogenation of C≡C Bonds. Molecules 2022, 27, 988. https://doi.org/10.3390/molecules27030988. Q2
Junkuo Gao, Vera Isaeva, Leonid Kustov
Bimetal-Organic Framework-Derived Nanotube@Cellulose Aerogels for peroxymonosulfate (PMS) activation, Carbohydrate Polymers, 296, 2022, 119969, Q1.
Anna A. Strekalova, Anastasiya A. Shesterkina, Alexander L. Kustov and Leonid M. Kustov
Recent Studies on the Application of Microwave-Assisted Method for the Preparation of Heterogeneous Catalysts and Catalytic Hydrogenation Processes, Int. J. Mol. Sci. 2023, 24, 8272. https://doi.org/10.3390/ijms24098272. Q1
Kristina E. Kartavova, Mikhail Yu. Mashkin, Mikhail Yu. Kostin, Elena D. Finashina, Konstantin B. Kalmykov, Gennady I. Kapustin, Petr V. Pribytkov, Olga P. Tkachenko, Igor V. Mishin, Leonid M. Kustov, and Alexander L. Kustov,
Bimetal-Organic Framework-Derived Nanotube@Cellulose Aerogels for peroxymonosulfate (PMS) activation, Carbohydrate Polymers, 296, 2022, 119969, Q1.
Patent No. 2,798,584 Russian Federation "Method of air purification from ethanol"
Zemlyansky P.V., Kucherov A.V., Davshan N.A., Kustov A.L., Kustov L.M. // registered in the State Register of Inventions of the Russian Federation on 06/23/2023 under application No. 2023108407, with priority from 04.04.2023 Patent holder: ZIOC RAS.
Patent No. 2,797,201 Russian Federation "Method of air purification from diethylamine"
Zemlyansky P.V., Kucherov A.V., Davshan N.A., Kustov A.L., Kustov L.M. // registered in the State Register of Inventions of the Russian Federation on 05/31/2023 under application No. 2023108405, with priority from 04.04.2023 Patent holder: ZIOC RAS.
Patent No. 2,807,864 Russian Federation "Method for obtaining zeolite with a ferrierite type structure"
Makova A.S., Kustov L.M. // registered in the State Register of Inventions of the Russian Federation on 11/21/2023 under application No. 2023109757 with priority from 04/17/2023 Patent holder: ZIOC RAS.
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